Carlin Combustion Technology EZ-1/2/3™ 1/4 hp 120V 3450 Oil Burner Motor Model C968280A32E Item 1121

Price includes removal of old unit and disposal, supply and install new unit

Burn also Bio as well heating oil 
Always looking to set the standard, all Carlin Residential Oil Burners are now UL Listed for Bio Fuel* (blends up to B20). This marks the next step in the industry’s commitment to a clean carbon-free

environment that we are very proud to play a role in. Get the same Carlin burner you’ve come to rely on, now UL Listed for B20!

*manufactured after 2/16/2021

What you get with your EZ-Series Burner:
The EZ-Series advanced oil burners combines state of the art components with the proven range and reliability of a Carlin burner. Available in any of three configurations: EZ-1, EZ-2, or EZ-3 (Specify tube length when ordering).

State-of-the-Art Technology

Pro-X 70200 Diagnostic Oil Primary Control
Built in LCD Display
3 Different Ignition Types
Last Fault Alert
Detailed Fault History
Simple, on screen navigation

Pro-X 45000 Universal Oil Ignitor
Tested under extreme conditions, giving trusted confidence in any situation
Robust circuit design, providing further reliability
Optimized heat management for added durability
Unmatched Performance

EZ Design – Developed with the Tech in mind for simplified setup and servicing
OEM Specifications – Factory set to individual OEM requirements for optimal appliance performance and efficiency
Quiet Operation – Engineered for smooth light-off, combustion and minimal burner noise
Highest Quality Components & Attention to Detail:

Stainless steel nozzle lines mated with custom formed oil lines, for strip-proof alignment
Suntec ÒBÓ fuel pumps with latest advancements for optimal performance with today’s fuels
PSC Motor provides required torque with reduced energy consumption

Carlin is a well-known manufacturer of oil burners for residential and commercial heating applications. While I don't have access to specific, up-to-date product information or real-time specifications for Carlin burners, I can provide you with some general information about Carlin burners:
1. Models and Capacities: Carlin offers a range of oil burners with different models and capacities to suit various heating systems. They have burners designed for residential applications as well as larger commercial or industrial systems.
2. Efficiency: Carlin burners are designed to provide efficient combustion of oil, which helps optimize fuel consumption and reduce energy costs. They incorporate features such as precise fuel atomization, advanced controls, and combustion technology to maximize efficiency.


3. Burner Controls: Carlin burners are typically equipped with advanced burner controls that allow for precise adjustment of fuel-air mixture and flame modulation. These controls help optimize burner performance and provide consistent heat output.

4. Versatility: Carlin burners are known for their compatibility with a wide range of heating appliances and systems, including boilers, furnaces, and water heaters. They offer flexibility in terms of fuel options, such as compatibility with various grades of heating oil.

5. Serviceability and Maintenance: Carlin burners are designed to be serviceable and easy to maintain. They often incorporate accessible components and user-friendly interfaces to simplify maintenance tasks, such as cleaning, nozzle replacement, and routine adjustments.

6. Safety Features: Carlin burners include safety features to ensure safe operation, such as flame sensors, fuel safety valves, and shutdown mechanisms in case of abnormal conditions.

It's important to note that Carlin offers different burner models with varying specifications and features. The specific specifications, capacities, and options can vary based on the model and application requirements. To obtain precise and detailed information about Carlin burners, it's recommended to visit the Carlin website or contact their customer support for the most up-to-date specifications and product details.


The EZ Series of advanced oil burners combines Carlin’s 70+ years of proven burner technology
and reliability with our premium line of controls and high quality components to deliver ultraquiet
operation, trusted durability and unmatched performance.
EZ Series
Advanced Oil Burners
EZ 1, EZ 2, EZ 3, EZ LF
Specifications :
State-of-the-art Pro-X Primary Control and Ignitor
Bio Fuel Compatible (up to B20)
Unsurpassed 5-year Warranty
Pro-X 70200 Diagnostic Oil Primary
Built in LCD Display with simple, on-screen navigation
Pinpoints the cause of burner faults for fast, accurate repairs
Pro-X 45000 Universal Ignitor
Tested under extreme conditions for trusted confidence in any situation
Robust circuit design and optimized heat management for added durability
Unmatched Performance
EZ Design – Developed with the Tech in mind for simplified setup and servicing
OEM Specifications – Factory set to individual OEM requirements for straightforward installs and optimal appliance performance
Quiet Operation – Engineered for smooth light-off, combustion and minimal burner noise

Highest quality components and attention to detail
CAP System Compatible – Provides direct combustion air to the appliance while staying code compliant
Stainless Steel Nozzle Lines – For EZ Oil line alignment and attachment
Suntec “B” Fuel Pumps – With latest advancements for optimal performance with today’s fuels


Annual Maintenance of Carlin burners:
Performing annual maintenance on Carlin burners is essential to ensure their optimal performance and longevity. Here are some general steps for the annual maintenance of Carlin burners:

Shut Off Power: Before beginning any maintenance tasks, ensure the power to the burner is turned off to prevent any accidents or injuries.

Clean the Burner: Remove any dirt, debris, or soot buildup from the burner assembly, combustion chamber, and heat exchanger. Use a soft brush or vacuum to clean these areas carefully.

Inspect and Clean Air Filters: Check the air filters and clean or replace them if necessary. Clean filters ensure proper airflow to the burner for efficient combustion.

Check and Clean Fuel Filters: Inspect the fuel filters and clean or replace them as needed. Clean fuel filters prevent contaminants from reaching the burner and ensure a clean fuel supply.


Inspect and Clean Electrodes: Examine the electrodes for any signs of wear, damage, or carbon buildup. Clean the electrodes with a soft cloth or fine sandpaper to remove any deposits that could affect ignition.

Check Ignition System: Verify that the ignition system, such as the transformer, spark plug, or ignition electrodes, is functioning correctly. Replace any faulty components as necessary.

Test Safety Controls: Test the safety controls of the burner, such as the flame sensor and limit switches, to ensure they are operating properly. Replace any defective components to maintain safety.

Adjust Combustion Settings: Check and adjust the combustion settings, including fuel pressure, air-to-fuel ratio, and flame pattern, as per the manufacturer's specifications. Proper combustion settings optimize burner performance and fuel efficiency.
Lubricate Moving Parts: Lubricate any moving parts, such as motors or fan bearings, using the appropriate lubricant as recommended by the manufacturer.

Perform Efficiency Check: Consider performing an efficiency check or combustion analysis to assess the burner's performance and make any necessary adjustments for optimal efficiency.

It's important to note that the specific maintenance procedures for Carlin burners may vary based on the model and installation. Consulting the manufacturer's documentation, such as the user manual or technical specifications, is crucial for following the recommended maintenance guidelines.
If you are not familiar with the maintenance process or are unsure about any steps, it's recommended to engage a professional HVAC technician or licensed heating contractor who has experience with Carlin burners. They can ensure proper maintenance and address any specific requirements for your particular model.





Please click below for a YouTube video for carlin burner information
https://www.youtube.com/watch?v=VM1CwnWxaPo

how efficient is carlin burners?

Carlin burners are known for their efficiency in burning oil and providing heat for residential and commercial heating applications. While the exact efficiency of Carlin burners can vary depending on factors such as the specific model, installation, and system configuration, they are designed to maximize fuel combustion efficiency. Here are some key points about the efficiency of Carlin burners:

Advanced Combustion Technology: Carlin burners incorporate advanced combustion technology, such as precise fuel atomization and flame stabilization, to optimize the burning process and maximize heat output.

Combustion Control: Carlin burners often come equipped with sophisticated burner controls that allow for precise adjustment of the fuel-air mixture and flame modulation. This control helps ensure efficient combustion and proper heat output based on heating demand.


High Turndown Ratios: Carlin burners typically offer high turndown ratios, meaning they can modulate the flame and adjust the heat output to match the required load. This flexibility helps optimize efficiency by minimizing energy waste during periods of lower demand.

Energy-Saving Features: Carlin burners may include energy-saving features, such as pre-purge cycles, post-purge cycles, and other control strategies to reduce fuel consumption and heat loss during startup and shutdown periods.

Compliance with Efficiency Standards: Carlin burners are designed to meet or exceed efficiency standards set by regulatory bodies, such as the U.S. Department of Energy (DOE) or industry organizations like Oilheat Manufacturers Association (OMA). Compliance with these standards ensures that Carlin burners offer efficient performance.

System Integration: The overall efficiency of a heating system, including the burner, is influenced by factors beyond the burner itself. Proper system design, installation, insulation, and maintenance play vital roles in optimizing efficiency and reducing energy waste.

To determine the specific efficiency rating of a Carlin burner model, it's advisable to consult the manufacturer's documentation or contact Carlin directly. They can provide you with detailed efficiency specifications, such as the Annual Fuel Utilization Efficiency (AFUE) or the steady-state efficiency, which indicates the burner's efficiency under typical operating conditions.

Additionally, working with a professional HVAC technician or heating contractor who has experience with Carlin burners can help ensure that the burner is installed, adjusted, and maintained properly for optimal efficiency.

Carlin burners Codes and standards:
Certification
EZ 1, 2, 3 and LF burners are U.L. listed for the U.S. and Canada, certified to comply with ANSI/UL 296, for use with #1 or #2 heating oil as well as bio blends not exceeding B20
(U.S. Only) (per standard ASTM D396). Burner labels list compliance, when required, with special
local, state or provincial approvals.
Notice
Install this burner in accordance with all local
codes and authorities having jurisdiction. Regulations
of these authorities take precedence over
the general instructions provided in this manual.
General Information about Carlin Burners

Carlin EZ burners manufactured for heating appliance manufactur¬ers (OEM’s) are generally identical to conversion burners (distributed through supply houses) with one or more of the following differences:
• Burners are fully assembled, with a welded flange set at the proper insertion depth and pitch for the appliance.
• Burners may be installed on the appliance or shipped in a separate carton.
• Burner nozzles may be installed in the burner, bagged and tied onto the burner chassis.
• Head positioning bars may be installed or bagged to the burner chassis. Up to seven bars may be supplied. Use the bar with a range that includes the nozzle size used.
EZ burners with the “-HP” suffix are only supplied through the heating appliance manufacturer (OEM) market. These burners differ from standard models as follows:
• Fuel unit pressure is factory-set per OEM specifications. Check heating appliance manufacturer’s specifications for the correct pressure setting.
• Set the air band to match the appliance manufacturer’s specifications.
Carlin Oil burner One-line fuel system requirements
The standard burner fuel unit is a single-stage, 3450- RPM oil pump. Apply this fuel unit only on one-line systems where the fuel supply is on the same level with, or higher than, the burner. This ensures oil flow by gravity. Also make sure the total lift does not exceed 8 feet (height difference from bottom of oil tank to fuel unit). For other conditions, you must provide a two-line fuel system. You may also have to change the fuel unit to a two-stage type.

Carlin Oil burner Maintenance/service procedures
Cleaning blower wheel
1. The blower wheel accumulates dust and debris from normal operation. You will need to clean the wheel blades periodically to prevent reduction in airflow. • Inspect the blower wheel by removing the blower wheel access cover
• To remove the cover, open the ignitor plate and loosen the blower wheel access cover screw about three turns.
• Inspect the blower wheel to see if it needs to be cleaned. Dirt and lint on the wheel reduce air flow, and must be removed if the burner is to operate correctly.

2. To clean blades, remove the two bolts securing the motor to blower housing.
a. Slide the motor out and rotate to remove and access blower wheel.
b. Use a brush and vacuum to clean each blade and the blower housing interior.
c. Replace motor/wheel in blower housing and secure with the two bolts.
d. Push wire slack back into junction box.

Replacing Carlin burner blower motor or wheel
1. If either the blower wheel or motor must be replaced, remove the two bolts securing the motor to housing.
2. Disconnect the motor wires in the burner junction box.
3. Loosen the Allen screw securing the blower to the motor shaft and
remove the wheel.
4. When assembling the replacement assembly, slide the wheel onto the
motor shaft and use feeler gauges to set a space of 3/64 inch between
the blower wheel and the motor face.
5. Replace the motor/wheel assembly in the housing, wire the motor leads and secure the motor with the two bolts.

Carlin Burner Motor maintenance
The Carlin PSC motor is constructed with permanently-lubricated bearings, and requires no oiling. Should you replace the original motor with another type of motor, occasional oiling may be required, depending on motor design and manufacturer’s recommendations.
• Any time you replace a component or disassemble any part of the
burner for service/maintenance, perform a complete operational test
after reassembly to verify the burner operates correctly. Failure to verify
operation could result in severe personal injury, death or substantial
property damage.

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